Water soluble cutting fluids

The primary objective for soluble cutting fluid is to reduce friction between the tool and the material being machined as well as dissipating any thus created heat. Another role of the cutting fluid is to flush any chips or swarf away from the cutting zone.

Metal-cutting-emulsion
Water soluble cutting fluid

Molylub CutFluid and Molylub Cutola series technologically advanced ranges of cutting fluids, are fully compliant with the latest legislation and have been designed for all types of metal machining and precision engineering application

Diluted with water soluble metal cutting fluid

Molylub CutFluid and Molylub Cutola series fluids are water-soluble cutting fluids formulated with high levels of lubricity additives designed for machining a wide range of metals. These biostable, chlorine-free fluids are particularly suitable for aluminum alloys used in the automotive industry. Offering the right balance between cooling and lubricity, these metalworking fluids deliver excellent tool life and surface finish, which can help reduce tool regrinding and component rejects.

Molylub CutFluid and Molylub Cutola series of products are designed to help increase the productivity of modern machine shops by providing high performance features

Molylub CutFluid H Extra super quality metalworking fluid

When selecting cutting oils for machining, both water soluble cutting oils and neat cutting oils offer distinct functionalities that can be leveraged based on the material and machining process. For common machining materials such as Aluminium, Cast Iron, Stainless Steel, Brass and Copper, and Glass/Ceramics, water-soluble cutting oils are often preferred due to their versatility and cooling performance. These oils are particularly effective for high-speed machining operations, providing excellent heat dissipation and easy cleanup.

Water soluble cutting oils, including water-dilutable fluids, are crucial for machining operations due to their cooling and cleaning properties. These fluids require meticulous maintenance due to pH and concentration fluctuations.

PRODUCT Mineral oil content Metals APPLICATION PDF
Molylub

CutFluid H Extra

20 cast iron and aluminium alloys Universal metalworking fluid for all chipforming processes, designed for use at 4 – 15 %
CutFluid HD Plus 80 cast iron, aluminium and copper alloys For all chip forming processes, designed for use at 6 to 15 %
CutFluid Uni 40 cast iron, aluminium and other non-ferrous metals For all chipforming processes, designed for use from 4.0 %
Cutola AL 30 cast iron, aluminium and other non-ferrous metals for all chip forming processes, designed for use from 5.0 %

Soluble cutting fluids are metalworking fluid concentrates which when mixed withwater form an emulsion

Molylub CutFluid H Extra

Low mineral oil containing, water-emulsifiable metalworking coolant

Description:  A high performance, universal, formulated with high levels of lubricity additives designed for machining a wide range of metals water-miscible metalworking fluid containing solvent refined mineral oil with low PAH content,  anionic and non-ionic emulsifiers and polar lubricity improvers and boric acid derivatives.

  • Ease of use and maintenance
  • Excellent performance even in high pressure systems
  • Potential to consolidate products and reduce inventories
  • Natural odor enhances the workplace environment
Typical Molylub CutFluid metalworking fluid properties:

Appearance:                                  clear, yellow – light brown liquid

Density at 15°C/59 °F:                   965 kg/m³

kin. Viscosity at 20 °C/68 °F:          approx. 230 mm²/s

Mineral oil content:                        40 % approx.

Refractometer factor:                     1.16 % p. °Brix

pH at 5 % in DIN 20 water:              9.2

Corrosion protection

DIN 51360/I at 4 %:                        RO/SO – no corrosion

DIN 51360/II at 5 %:                       0/1 – no corrosion

Hard water stability

5 % in 60 °dH water:                      stable, no creaming

Salt water stability

5 % plus 0,3 % NaCl:                       stable, no creaming

Residue:                                        not sticky; reemulsifiable

Molylub CutFluid  applications:

Universal metalworking fluid for all chipforming processes, designed for use from 4.0 % upwards.  Suitable for machining cast iron, aluminium and other non-ferrous metals, with the exception of magnesium. When mixed with water of hardness 60 °dH (1080 ppm) or less, Molylub CutFluid Extra will produce stable, opalescent emulsions with excellent wetting properties and superb cooling and detergency. As water Soluble Cutting Oil for CNC VMC Machines

Notes: Classified WGK 2 in Germany – hazardous to water.

Stable when stored at 10  °C/50 °F to 25 °C/77 °F for up to 9 months.  Avoid frost where possible.

Soluble Cutting Fluid

These fluids create oil-in-water emulsions using base oil, emulsifiers, anti-wear additives, and corrosion inhibitors. They typically use medium viscosity petroleum-based or mixed-type mineral oils as the base.

  • Semi-synthetic Cutting Fluid

These concentrates blend oil, synthetic lubricants, and additives, resulting in translucent fluids when mixed with water. They combine the lubricating qualities of soluble oils with the cleanliness of synthetic coolants.

  • Synthetic Cutting Fluid

These fluids consist of water soluble organic compounds devoid of mineral oil or petroleum. They yield clear fluids when mixed with water and are renowned for their exceptional cooling performance.